ActivArmor

ActivArmor is a medical device manufacturer specializing in custom 3D-printed waterproof orthopedic casts and splints. Founded in 2014 and formally established in 2016, the company uses advanced 3D scanning and additive manufacturing to create patient-specific, anatomically-fitted casts that are waterproof, breathable, and biocompatible. ActivArmor's technology enables healthcare providers to fabricate custom casts on-site using 3D printers, reducing lead times and allowing precise patient matching. The casts can be configured as locked-on (like traditional casts) or removable (like splints) per physician direction, and support active lifestyles during injury recovery. Products are sanitizable, recyclable, FDA-registered as Class I splints, ISO-10993 certified for biocompatibility, and covered by most insurance plans. The company serves orthopedic clinics, hospitals, sports medicine practices, and pediatric facilities nationwide and globally.